Spring welding tooling maintenance
Spring is a wet season, welding equipment is also more need for better maintenance and maintenance, in order to better extend its use cycle. So how to maintain and care for our welding equipment? We are here to talk about the precautions before operation: operation before use, the need to spray anti-spatter liquid on the surface of the platform and the welding point to lay protective pads, welding does not damage the workpiece; conductive grounding device connected to reliable, so as not to cause short-circuit heating damage to the standard parts; regularly clean up the surface of the platform of spatter weld slag, and often use the oil stone on the platform flatness to be repaired; the use of accessory trolley to place the redundant attachments. If you need to be placed for a long time, the platform needs to be rust-proof surface treatment. For heavy parts welding, need to add protection plate on the surface of workpiece and platform to prevent the workpiece from directly hitting the surface of the platform.
Precautions before operation
Use of anti-spatter liquid and protective pads:
1. Before welding operation, be sure to evenly spray a layer of anti-spatter liquid on the surface of the work platform to prevent damage to the surface of the work platform caused by the spatter generated during the welding process.
2. Lay a special protective mat under the welding point, which can effectively absorb the spattered welding slag and protect the workpiece from damage.
Conductive grounding device inspection and connection:
1. Ensure that the conductive grounding device is connected reliably to avoid short-circuiting and heating caused by poor grounding during the welding process, which may damage the standard parts and electronic equipment on the workpiece.
2. Regularly check the connection of the grounders, if loose or damaged, they should be replaced or repaired in time.
Platform surface cleaning and trimming:
1. After welding, clean the spattered welding slag and residues on the platform surface in time to prevent them from accumulating and causing further damage to the workpiece.
2. Use oil stone or abrasive sheet to regularly trim the flatness of the platform to maintain its flatness and precision.
Use of accessory trolley:
1. Use the accessory trolley to neatly place excess accessories used in the welding process, such as welding torch, wire, fixture, etc., to avoid random stacking leading to confusion and damage to the work platform.
Long-term storage and maintenance
Rust-proof surface treatment:
1. If you need to place the tooling for a long time, the surface should be treated with anti-rust treatment, such as spraying anti-rust paint or applying anti-rust oil, in order to prevent rust and corrosion caused by the humid environment.
Protective measures for welding of heavy parts:
1. When welding heavy parts, a protective plate should be added between the workpiece and the surface of the work platform to prevent the workpiece from directly impacting the surface of the platform and causing damage.
2. The guard plate should be made of wear-resistant and high-temperature-resistant materials to ensure that it can effectively protect the work platform.
Regular inspection and maintenance:
1. Regularly conduct a comprehensive inspection of the welding work platform, including the conductivity, the looseness of the fasteners, and the wear and tear of the protective pads.
2. If any problem is found, it should be repaired or replaced in time to ensure the normal use and safety of the tooling.
Training and instruction:
1. Provide regular training and guidance to operators to improve their operating skills and awareness of the maintenance of the tooling.
2. Ensure that operators understand the proper use of welding tooling and maintenance requirements to reduce damage to the tooling caused by improper operation.
To summarize, by taking the above measures, welding tooling can be effectively maintained and serviced to extend its life cycle and ensure the safety and efficiency of welding operations.